Water Cooled Kickless Cable ( An ISO 9001:2008 Certified Company )
Kickless Cable Assembly Process
Alternate Polarity separated by Separator
Hose Crimping for Kickless Cable
Resistance Checking of the Kickless Cable
Features and Specification of our better quality kickless cables
1.
Design of Kickless Cable as per Customers Specification & Requirement and drawings.
2.
High flexibility for good working efficiency.
3.
Special type of Rubber hose with the good flexibility and its Pressure Capacity more than 10 Kg/cm2 and protect to high temperature water for safe operation. Covering of good pressure resistance, heat resistance, wear resistances.
4.
Excellent cooling effect even in continued welding operation.
5.
Fantastic water testing units with Pressure 10 to 12 Kg/cm2, Each & every cable is tested.
6.
Little Impedance & little Reactance drop.
7.
Copper wire size is 33 Gauge for 300 MCM & 400 MCM as per Standard of RWMA
8.
Accurate copper straight lug or copper bend lug with 100% Conductivity of copper.
9.
High resistance of repeating kicks & bending caused by electro magnetic force introduced by the welding current & welding operation, according long life.
10.
Good Quality product with Long Life and reasonable rate. Long cable life reduces cable cost per weld – the true measure of cost cable.
11
Easy for check & replacement & maintenance.
12
The kickless cable is consuming part required to be inexpensive.
13
Expertise staffs’ are working in Electromech Corporation, last 15 Years experience in same field.
14
Immediately service is our motto.
Maximum current available with different cable on different
Transformer:
CABLE SELECTION CHART-MCM
Technical data – Dual – Conductor Cable
Based on 2g.p.m. @ 100o F temperature rise, maximum temperature 167o F. OHM’s per foot cable – both lead.
300 MCM
400 MCM
500 MCM
600 MCM
650 MCM
800 MCM
Resistance ® per foot
0.0000836
0.0000625
0.0000502
0.0000422
0.0000388
0.0000312
Impedance
(z) per foot
0.0000935
0.0000855
0.0000650
0.0000581
0.0000524
0.0000470
Amperes continuous duty current.
Duty
Multiplier
LEANTH
Cycle
MCM
300
400
500
600
650
800
100%
1.00
3ft
10720
12400
13700
15200
15800
17620
90%
0.95
4ft
9300
10890
12000
13100
13550
15220
80%
0.90
5ft
8350
9700
11400
11570
12200
13420
70%
0.84
6ft
7660
8800
9800
10800
11100
12480
60%
0.78
7ft
7060
8100
9100
9900
10300
11550
50%
0.71
8ft
6600
7700
8500
9100
9680
10720
40%
0.63
9ft
6210
7100
8000
8700
9160
10400
30%
0.55
10ft
5900
6800
7640
8300
8650
9650
20%
0.45
11ft
5560
6500
7250
7920
8250
9100
10%
0.32
12ft
5350
6200
6950
7620
7920
8700
5%
0.22
13ft
5160
6200
6650
7300
7600
8400
3%
0.17
14ft
5000
5570
6420
7000
7300
8130
2%
0.14
15ft
4800
5400
6200
6800
7100
7780
16ft
4650
5150
6000
6560
6820
7620
17ft
4500
5050
5850
6360
6640
7400
18ft
4420
5050
5670
6100
6460
7100
19ft
4300
4950
5540
6000
6270
7000
20ft
4200
4850
5380
5840
6110
6820
EMC
:
Eletromech kickless cable
First numeral
:
Normal sectional area of conductor.
Second numeral
:
Length of cable
• a) With a sub-cable 150 mm2 × 650 mm long + 1200 mm electrical Throat Depth × 200 mm Throat Gap gun + kickless cable.
• Tip to tip current is given.
Unique Technical Features:
11 extra operations on each end of Electromech Kickless Cable
These operations are necessary where wires are again crimped in an exclusive male and female pattern to position the wires to achieve the best alternate polarity design. This ultimately, results into less Kicks in Kickless Cable without any shorting of inside wires while in weld operation and hence increases the life by two to three times as per the feed back received form the industry sources.
Operation 1 & 2
:
Copper strip using for Wire crimping in Hydraulic press & then soldering on both end lugs.
Operation 3 & 4
:
Blanking of Non magnetic S.S. sheets - 2 times (One Male & One Female).
Operation 5 & 6
:
Forming of straight Pipe (male) and taper Pipe (female)
Operation 7 & 8
:
Spot Welding straight pipe (male) and taper Pipe (female)
Operation 9 & 2
:
Crimping into male type and other into female type.
Operation 11
:
Covering the male pipe with high quality imported heat shrink sleeve.
Special type flexible Rubber Hose and Star separator is non conductive heat & oil resistance and hardness 50 to 60 degree Shore A. Over all finished Cable flexibility checked by the coiling around wooden former.
